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Abstract/Syllabus:
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Rosenfield, Donald, and Dror Sharon, 15.769 Operations Strategy, Fall 2005. (Massachusetts Institute of Technology: MIT OpenCourseWare), http://ocw.mit.edu (Accessed 10 Jul, 2010). License: Creative Commons BY-NC-SA
Workers performing their specific duties in the Cadillac assembly line. (Image courtesy of National Archives and Records Administration.)
Course Highlights
This course features a bibliography for the readings used in the course, as well as selected lecture notes.
Course Description
The class provides a unifying framework for analyzing strategic issues in manufacturing and service operations. Relationships between manufacturing and service companies and their suppliers, customers, and competitors are analyzed. The material also covers decisions in technology, facilities, vertical integration, human resources and other strategic areas. Means of competition such as cost, quality, and innovativeness are explored, together with an approach to make operations decisions in the era of outsourcing and globalization.
Syllabus
Course Overview
Operations strategy, which extends the concept of manufacturing strategy to all operations, examines strategy for operations within the firm. The course will examine how manufacturing and operations can be used as competitive weapons. We will also examine the critical strategic issues such as outsourcing and globalization. Operations strategy consists of the strategic use of manufacturing as well as other types of operations such as supply chain operations of a retailer or other service operation. Traditionally, these areas have been viewed as narrow, functional areas, and management of them was based on some simple criterion such as cost minimization. More recently, managers and business observers have understood that manufacturing and operations have to be managed in the broader context of business strategy. In this sense, decisions on manufacturing and operations capabilities must fit and be consistent with the business strategy. Furthermore, decisions about different areas of manufacturing must be consistent with each other. Choices about facilities, capacity, vertical integration, process technology, control and information systems, sourcing, human resources, organization and other areas are all strategic choices that significantly affect what the business brings to the marketplace. The course will examine how decisions in these areas can be made in a coherent manner.
Beyond integration of manufacturing decisions with business strategy, manufacturing and operations strategy emphasizes the concept of operations. Using the broad notion of manufacturing, a company's strength in manufacturing and operations can gain a significant competitive advantage. Such an advantage can accrue through superior product development, cost, quality, features, etc.
The course will be divided into four parts. In the first part, we will examine general concepts such as competitive leverage using manufacturing and operations, the fit of the various elements of manufacturing, and manufacturing focus. In part two we will examine the key elements and decision categories in an operations strategy. These include facilities and capacities, technology, and the other decision categories noted above. In each of these areas, we will examine how different choices affect the business competitively.
In the third part of the course, we will examine how these different elements can be combined into a coherent strategy. We will examine different strategic approaches, each of which places requirements on manufacturing and operations, but which allow different means for companies to compete. These approaches include competing on cost and productivity; quality; availability and flexibility; and features, innovativeness and new products. For each means of competition, the various pieces, facilities, technology etc., must all be consistent with the strategic goal.
Part 4 examines some issues in manufacturing and operations policy and strategy that are particularly relevant today. These issues revolve around outsourcing and globalization. For example, how much should a company outsource? Can a company give up all of its manufacturing? We will also explore globalization. Should an economy such as the U.S. concerned about the flight of jobs over seas to China and India? Such themes, while a focus in part 4, will also appear in other parts of the course. Part 4 will also explore the future of operations and manufacturing.
The course will be based largely on case studies, and sessions will (hopefully) include a great deal of class discussions. We will have some lectures.
Assignments
The standard written assignments will be a case write-up "Applichem" that the entire class will do plus three short executive summaries for sessions that you will sign up for. If anyone is interested in working on a special topic, we can consider a substitution for the other assignments. Our policy for this class is that you should not benefit from anyone who has already participated in a faculty-led discussion of the case, at Sloan or at another school.
The executive summaries will be shorter reports that are for cases of your choosing. For most classes, we will have three teams of two prepare these reports and open the class.
Grading
Grades will be based one-third on participation and two-thirds on written material.
Calendar
Course calendar.
SES # |
TOPICS |
Part I: Manufacturing and Operations as Competitive Weapons |
1 |
Introduction to Course and Concept and Principles of Operations Strategy |
2 |
Developing a Manufacturing and Operations Strategy |
Part II: Key Elements and Decision Categories in a Manufacturing Strategy |
3 |
Introduction to Decision Categories, the Role of Technology |
4 |
The Role of Technology and Multiple Plants |
5 |
Capacity, Environmental Issues |
6 |
Facilities Strategies on a Global Basis
Comparisons of Plant Productivity |
7 |
Summary Lecture on Facilities Strategy and Globalization |
8 |
Vertical Integration |
9 |
Supplier Management: Numbers of Suppliers |
10 |
Planning and Materials |
11 |
The Logistics System and the Supply Chain |
12 |
The Supply Chain (cont.) |
13 |
Organization, Human Resources and Workforce Teams |
14 |
Information Systems, Enterprise Systems and the Impacts of the Electronic Economy
Summary of Strategic Decision Categories |
Part III: Different Approaches to Manufacturing Strategy |
15 |
Introduction to Different Approaches to Competition
Competing on Costs |
16 |
Competing on Quality: Sources of Quality and Different Measures of Quality |
17 |
Competing on Features and Innovativeness: Types of Quality and the Product Development Process |
18 |
Competing on Availability and Time-based Strategies Such As Postponement |
19 |
Impacts of Flexibility on Strategic Choices |
Part IV: Globalization, Outsourcing and Other Critical Issues in Operations Strategy and Policy in the 21st Century |
20 |
Power and Control and the Technology Supply Chain |
21 |
Outsourcing Strategies, Contractor-driven Paradigms, and Asian Sourcing and Globalization |
22 |
Supplier Power and Overseas Sourcing
Moving up the Value Chain in Outsourcing |
23 |
Global Cost Competitiveness, Outsourcing, and the Hollow Corporation |
24 |
Implications of Outsourcing on Competitiveness
The Role of China and Low Cost Locations |
25 |
Conclusions and Wrap Up |
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Further Reading:
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The case readings will have two parts. The case studies will be the basis of class discussion. The other readings will provide background and for a few classes, the basis of discussion. As part of the readings, we will include five chapters of a forthcoming book by the instructor, called Operations Leadership, by Beckman and Rosenfield. These will be identified by the chapter titles in the course packet.
Beckman, Sara L., and Donald B. Rosenfield. Operations Leadership. New York, NY: Irwin McGraw-Hill, 2007. (Forthcoming.)
Additional references that may be useful as background, include:
Hayes, Robert H., Gary P. Pisano, David M. Upton, and Steven C. Wheelwright. Operations, Strategy, and Technology: Pursuing the Competitive Edge. Hoboken, NJ: Wiley, 2005. ISBN: 0471655791.
Womack, James P., Daniel T. Jones, and Daniel Roos. The Machine That Changed the World: The Story of Lean Production. New York, NY: Harper Perennial, 1991. ISBN: 0060974176.
Hayes, Robert H., Steven C. Wheelwright, and Kim B. Clark. Dynamic Manufacturing: Creating the Learning Organization. New York, NY: Free Press, 1988. ISBN: 0029142113.
Womack, James P., and Daniel T. Jones. Lean Thinking: Banish Waste and Create Wealth in Your Corporation. New York, NY: Simon & Schuster, 1996. ISBN: 0684810352.
Lester, Richard K. The Productive Edge: How U.S. Industries are Pointing the Way to a New Era of Economic Growth. New York: W.W. Norton, 1998. ISBN: 0393045749.
Fine, Charles H. Clockspeed: Winning Industry Control in the Age of Temporary Advantage. Reading, MA: Perseus Books, 1998. ISBN: 0738201537.
Readings Schedule
Course readings.
SES # |
TOPICS |
READINGS |
Part I: Manufacturing and Operations as Competitive Weapons |
1 |
Introduction to Course and Concept and Principles of Operations Strategy |
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2 |
Developing a Manufacturing and Operations Strategy |
Pisano, Gary, and Sharon Rossi. "American Connector Co. (A)." Boston, MA: Harvard Business School Case 9-693-035. October 6, 1992.
Beckman and Rosenfield. Chapter 1. |
Part II: Key Elements and Decision Categories in a Manufacturing Strategy |
3 |
Introduction to Decision Categories, the Role of Technology |
Jaikumar, Ramachandran. "Sof-Optics, Inc. (B)." Boston, MA: Harvard Business School Case 9-684-045. February 28, 1984.
Read the first half of Beckman and Rosenfield. Chapter 3 on process technology. (The chapter is background - we will not cover it.) |
4 |
The Role of Technology and Multiple Plants |
Pisano, Gary, and Sharon Rossi. "ITT Automotive: Global Manufacturing Strategy - 1994." Boston, MA: Harvard Business School Case 9-695-002. August 18, 1994.
Lapré, M. A., and L. N. Van Wassenhove. "Learning Across Lines: The Secret to More Efficient Factories." Harvard Business Review 80, no. 10 (2002): 107-111. |
5 |
Capacity, Environmental Issues |
Upton, David, and Joshua Margolis. "Australian Paper Manufacturers (A)." Boston, MA: Harvard Business School Case 9-691-041. December 7, 1990.
"The Invisible Green Hand." The Economist, July 4, 2002.
Porter, Michael, and Claas van der Linde. "Green and Competitive: Ending the Stalemate." Harvard Business Review 73, no. 5 (1995): 120-134. |
6 |
Facilities Strategies on a Global Basis
Comparisons of Plant Productivity |
Flaherty, Marie-Therese. "Applichem (A)." Boston, MA: Harvard Business School Case 9-685-051. February 22, 1985. |
7 |
Summary Lecture on Facilities Strategy and Globalization |
Read Chapter 5 from Beckman and Rosenfield on Facilities Strategy. |
8 |
Vertical Integration |
Garvin, David. "Sensormatic Electronics Corp." Boston, MA: Harvard Business School Case 9-681-095. May 1, 1981.
Read Chapter 2 of Beckman and Rosenfield on Vertical Integration. |
9 |
Supplier Management: Numbers of Suppliers |
Mathur, Gita, and Robert Hayes. "Intel – PED (A)." Boston, MA: Harvard Business School Case 9-693-056. May 19, 1994.
Liker, Jeffrey, and Thomas Choi. "Building Deep Supplier Relationships." Harvard Business Review 82, no. 12 (2004): 104-113. |
10 |
Planning and Materials |
Fraiman, N., M. Singh, L. Arrington, and C. Paris. "Zara." New York, NY: Columbia Business School Marketing Cases, 2002. (PDF) |
11 |
The Logistics System and the Supply Chain |
Shapiro, Roy, and Timothy Laseter. "eShip-4U." Boston, MA: Harvard Business School Case 9-603-076. October 22, 2002. |
12 |
The Supply Chain (cont.) |
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13 |
Organization, Human Resources and Workforce Teams |
Klein, Janice, and Bert Spector. "Sedalia Revisited." Boston, MA: Harvard Business School Case 9-687-004. July 18, 1986.
Beer, Michael, and Bert Spector. "Sedalia Engine Plant (A)." Boston, MA: Harvard Business School Case 9-481-148. March 1, 1981.
Klein, Janice A. "Job Design." In The Technology Management Handbook. Edited by Richard C. Dorf. Boca Raton, FL: CRC Press, 1998. ISBN: 0849385776. |
14 |
Information Systems, Enterprise Systems and the Impacts of the Electronic Economy
Summary of Strategic Decision Categories |
Lee, Hau, and Eric Johnson. "Agile Software - I Want My WebTV!" Palo Alto, CA: Stanford University Case GS20. January 3, 2000.
Davenport, Thomas. "Putting the Enterprise Into the Enterprise System." Harvard Business Review 76, no. 4 (1998): 121-131. |
Part III: Different Approaches to Manufacturing Strategy |
15 |
Introduction to Different Approaches to Competition
Competing on Costs |
Rivlin, Gary. "Who's Afraid of China?" New York Times, December 19, 2004.
Pletz, John. "Dell Turns Productivity Gains into Market Share." Austin American Statesman, August 26, 2002. |
16 |
Competing on Quality: Sources of Quality and Different Measures of Quality |
West, Jonathan. "Delamere Vineyard." Boston, MA: Harvard Business School Case 9-698-051. February 2, 1998. |
17 |
Competing on Features and Innovativeness: Types of Quality and the Product Development Process |
Pisano, Gary. "BMW: The 7-Series Project (A)" Boston, MA: Harvard Business School Case 9-692-083. February 18, 1992.
"Don't Laugh at Gilded Butterflies." The Economist, April 22, 2004.
Christensen, Clayton M. "The Past and Future of Competitive Advantage." MIT Sloan Management Review 42, no. 2 (2001): 105-109. |
18 |
Competing on Availability and Time-based Strategies Such As Postponement |
Fisher, M. L. "National Bicycle Industrial Co." Philadelphia, PA: Wharton School Publishing, 1994. Case study.
Zipkin, Paul. "The Limits of Mass Customization." MIT Sloan Management Review 42, no. 3 (2001): 81-87.
"A Long March." The Economist, July 14, 2000. |
19 |
Impacts of Flexibility on Strategic Choices |
West, Jonathan, and Christian Kasper. "Incat." Boston, MA: Harvard Business School Case 9-601-045. August 30, 2000.
Upton, David M. "The Management of Manufacturing Flexibility." California Management Review 36, no. 2 (1994): 72-89. |
Part IV: Globalization, Outsourcing and Other Critical Issues in Operations Strategy and Policy in the 21st Century |
20 |
Power and Control and the Technology Supply Chain |
"A Long March." The Economist, July 14, 2000.
Barrett, Todd, Dan Crocker, Steve Muir, and Charles Fine. "Grip Shift: Just a Shooting Star?" Cambridge, MA: MIT Leaders for Manufacturing Program Case Study, forthcoming.
Fine, Charles. Clockspeed: Winning Industry Control in the Age of Temporary Advantage. New York, NY: Perseus Books, 1998. ISBN: 0738201537. |
21 |
Outsourcing Strategies, Contractor-driven Paradigms, and Asian Sourcing and Globalization |
Johnson, M., and T. Clock. "Mattel, Inc: Vendor Operations in Asia." Hanover, NH: Tuck School of Business Case Study, 2002. (PDF)
Johnson, M., and Owen Project Team. "Competition in the U.S. Toy Industry." Hanover, NH: Tuck School of Business Case Study, 1998. |
22 |
Supplier Power and Overseas Sourcing
Moving up the Value Chain in Outsourcing |
Huckman, Robert, and Gary Pisano. "Flextronics International, Ltd." Boston, MA: Harvard Business School Case 9-604-063. November 25, 2003. |
23 |
Global Cost Competitiveness, Outsourcing, and the Hollow Corporation |
Pisano, Gary. "Whistler Corp. (A)." Boston, MA: Harvard Business School Case 9-690-011. February 9, 1990.
"Meet the Global Factory." The Economist, June 20, 1998. |
24 |
Implications of Outsourcing on Competitiveness
The Role of China and Low Cost Locations |
Fishman, Ted C. "The Chinese Century." New York Times Magazine, July 4, 2004.
"The Great Hollowing-out Myth." The Economist, February 19, 2004. |
25 |
Conclusions and Wrap Up |
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